A Hundred Years of Xanthates: Research Progress of Product Design, Synthesis and Application
-
摘要:
黄药是一类重要的有机化合物,被广泛应用于选矿、环境保护和化学合成等领域。系统地介绍了黄药的结构、理化性质和产品设计策略,深入探讨了分子结构组装、量子化学计算以及定量构效关系研究在新型黄药研发中的应用,并分析了通过黄药混合与组合用药实现性能优化的途径。阐述了直接合成法和溶剂法两种黄药合成方法,总结了其他合成方法的工艺原理和优缺点。归纳了黄药在浮选、废水处理和精细化学品合成中的应用情况,并介绍了化学沉淀法、吸附法、化学氧化法、微生物法及联合处理法等黄药废水处理技术,展望了黄药的开发和应用发展方向。
Abstract:Xanthates are a class of important organic compounds that are widely used in fields such as mineral processing, environmental protection, and chemical synthesis. This paper systematically introduces the structures, physicochemical properties, and product design strategies of xanthates, and deeply explores the application of molecular structural assembly, quantum chemical calculations, and quantitative structure−activity relationship studies in the development of novel xanthates. It also analyzes pathways for optimizing reagent performance through mixing xanthates and the combined use of reagents. The paper mainly elaborates on the direct synthesis method and the solvent method for xanthate synthesis, and summarizes the process principles, advantages, and disadvantages of other methods. It provides an overview of the applications of xanthates in flotation, wastewater treatment, and synthesis of fine chemicals. It also introduces various technologies for treating xanthate wastewater, including chemical precipitation, adsorption, chemical oxidation, microbiological methods, and combined treatment methods. In addition, this paper offers a perspective on the development and application direction of xanthates.
-
Key words:
- xanthate /
- molecular design /
- synthesis /
- collector
-
-
图 2 黄药与重金属离子的作用模式[7]
Figure 2.
图 3 IBX(a)和PBAHX(b)的优化结构,IBX(c)和PBAHX(d)的MEP图,PBAHX的IGMH图(e)和IGMH图的比例尺(f)[11]
Figure 3.
图 4 二硫化碳自溶剂法合成黄药的反应机理[28]
Figure 4.
表 1 近年来开发的双极性基黄药
Table 1. The bipolar xanthates developed in recent years
表 2 黄药的其他合成方法
Table 2. Other synthesis methods of xanthates
合成方法 合成原理 优点 缺点 蒸气法 在高温条件下使二硫化碳蒸气与苛性碱、醇反应 无需额外冷却,二硫化碳循环回用可减少其用量 副反应多,产率低(50%~81%) 润湿剂法 采用少量的水、苯或其他有机溶剂润湿苛性碱,再与醇和二硫化碳反应。以水为润湿剂时,称为湿碱法;以有机溶剂为润湿剂时,称为干燥法 防止苛性碱结块,游离碱含量低,润湿剂用量少 反应体系不均匀,
需干燥流程碱金属醇淦法 先用金属钠或钾与醇反应,再与二硫化碳反应合成黄药 反应活性高,产品纯度>90%,
副反应少需严格隔绝水和氧气,
原料成本高 -
[1] 马鑫, 王帅, 林奇阳, 等. 黄药捕收剂的分子设计与绿色合成技术[J]. 有色金属(选矿部分), 2025(2): 87−95+116. doi: 10.20239/j.issn.1671-9492.2025.02.007
MA X, WANG S, LIN Q Y, et al. Molecular design and green synthesis of xanthate collector[J]. Nonferrous Metals(Mineral Processing Section), 2025(2): 87−95+116. doi: 10.20239/j.issn.1671-9492.2025.02.007
[2] PEARSE M J. An overview of the use of chemical reagents in mineral processing[J]. Minerals Engineering, 2005, 18(2): 139−149. doi: 10.1016/j.mineng.2004.09.015
[3] 富尔斯特瑙 D W, 魏明安, 李长根. 浮选百年[J]. 国外金属矿选矿, 2001(3): 2−9.
FUERSTENAU D W, WEI M A, LI C G. The froth flotation century[J]. Metallic Ore Dressing Abroad, 2001(3): 2−9.
[4] 刘岱昕, 陈远林, 丁鸣援, 等. 碳链结构对黄药捕收剂分子量子化学性质的影响[J]. 矿产保护与利用, 2025, 45(2): 84−92. doi: 10.13779/j.cnki.issn1001-0076.2025.08.001
LIU D X, CHEN Y L, DING M Y. Effect of carbon chain structure on the quantum chemical properties of xanthate collector molecules[J]. Conservation and Utilization of Mineral Resources, 2025, 45(2): 84−92. doi: 10.13779/j.cnki.issn1001-0076.2025.08.001
[5] 曹飞, 孙传尧, 王化军, 等. 烃基结构对黄药捕收剂浮选性能的影响[J]. 北京科技大学学报, 2014, 36(12): 1589−1594. doi: 10.13374/j.issn1001-053x.2014.12.004
CAO F, SUN C Y, WANG H J, et al. Effect of alkyl structure on the flotation performance of xanthate collectors[J]. Journal of University of Science and Technology Beijing, 2014, 36(12): 1589−1594. doi: 10.13374/j.issn1001-053x.2014.12.004
[6] 李西山, 朱一民. 利用同分异构化学原理研究浮选药剂Y−89的同分异构体甲基异戊基黄药[J]. 湖南有色金属, 2010, 26(2): 19−21. doi: 10.3969/j.issn.1003-5540.2010.02.005
LI X S, ZHU Y M. Use the isomeric chemistry principle to study the isomer of flotation reagent Y−89—methyl iso−penty xanthate[J]. Hunan Nonferrous Metals, 2010, 26(2): 19−21. doi: 10.3969/j.issn.1003-5540.2010.02.005
[7] MCCLEVERTY J A, MEYER T J. Comprehensive coordination chemistry II[M]. Amsterdam: Elsevier Science Ltd, 2003: 349−376.
[8] SHEN Y, NAGARAJ D R, FARINATO R, et al. Study of xanthate decomposition in aqueous solutions[J]. Minerals Engineering, 2016, 93: 10−15. doi: 10.1016/j.mineng.2016.04.004
[9] 钟宏, 曾强, 王帅. 芳香基黄原酸盐的合成及其对黄铜矿的浮选性能[J]. 矿产保护与利用, 2020, 40(2): 17−22. doi: 10.13779/j.cnki.issn1001-0076.2020.03.001
ZHONG H, ZENG Q, WANG S. Synthesis of two aromatic xanthates and their flotation properties on chalcopyrite[J]. Conservation and Utilization of Mineral Resources, 2020, 40(2): 17−22. doi: 10.13779/j.cnki.issn1001-0076.2020.03.001
[10] LIN Q Y, YANG J, WANG J, et al. Water−bridged self−assembly of low−odor xanthate surfactant for selective flotation of chalcopyrite[J]. Journal of Molecular Liquids, 2024, 398: 124246. doi: 10.1016/j.molliq.2024.124246
[11] WANG W F, MA X, LIN Q Y, et al. A green flotation collector towards efficient separation of chalcopyrite from pyrite with high selectivity[J]. Minerals Engineering, 2023, 201: 108227. doi: 10.1016/j.mineng.2023.108227
[12] 钟宏, 吴玉琨, 王帅, 等. 一种硫脲基二硫代碳酸盐捕收剂及其制备方法与浮选应用: CN115945298B[P]. 2025−04−15.
ZHONG H, WU Y K, WANG S, et al. A thiourea dithiocarbonate collector, its preparation method, and application in flotation: CN115945298B[P]. 2025−04−15.
[13] HUANG X P, JIA Y, WANG S, et al. Novel sodium O−benzythioethyl xanthate surfactant: Synthesis, DFT calculation and adsorption mechanism on chalcopyrite surface[J]. Langmuir, 2019, 35(47): 15106−15113. doi: 10.1021/acs.langmuir.9b03118
[14] 钟宏, 张湘予, 马鑫, 等. 酰氨基黄药的制备及其对黄铜矿、黄铁矿的浮选性能研究[J]. 矿产保护与利用, 2021, 41(2): 13−22. doi: 10.13779/j.cnki.issn1001-0076.2021.02.003
ZHONG H, ZHANG X Y, MA X, et al. Study on the preparation of amido xanthate and its flotation performance for chalcopyrite and pyrite[J]. Conservation and Utilization of Mineral Resources, 2021, 41(2): 13−22. doi: 10.13779/j.cnki.issn1001-0076.2021.02.003
[15] LIN Q Y, YANG J, WANG S, et al. A novel bipolar surfactant, BETX, for selective flotation of chalcopyrite: Folding−synergistic mechanism based on intramolecular weak interactions[J]. Industrial & Engineering Chemistry Research, 2024, 63(7): 3114−3126. doi: 10.1021/acs.iecr.3c04216
[16] YANG F, SUN W, HU Y H. QSAR analysis of selectivity in flotation of chalcopyrite from pyrite for xanthate derivatives: Xanthogen formates and thionocarbamates[J]. Minerals Engineering, 2012, 39: 140−148. doi: 10.1016/j.mineng.2012.06.001
[17] XIONG W, WANG W F, ZHONG H, et al. QSAR study on molecular design and flotation prediction of collectors for copper sulfide[J]. Minerals Engineering, 2025, 222: 109152. doi: 10.1016/j.mineng.2024.109152
[18] 钟宏. 浮选药剂的产品设计与工程[J]. 有色金属(选矿部分), 2025(2): 1−7. doi: 10.20239/j.issn.1671-9492.2025.02.001
ZHONG H. Product design and engineering of flotation reagents[J]. Nonferrous Metals(Mineral Processing Section), 2025(2): 1−7. doi: 10.20239/j.issn.1671-9492.2025.02.001
[19] 仵亚妮, 冯卫国, 吴庆伟, 等. 液体黄药生产工艺的改进及其选矿实验[J]. 化工生产与技术, 2014, 21(4): 17−18+47+10. doi: 10.3969/j.issn.1006-6829.2014.04.006
WU Y N, FENG W G, WU Q W, et al. The process improvement and mineral processing experiment of liquid xanthate[J]. Chemical Production and Technology, 2014, 21(4): 17−18+47+10. doi: 10.3969/j.issn.1006-6829.2014.04.006
[20] 朱继生. 新型甲基异戊基复合黄药研制及其浮选性能评价[J]. 有色金属(选矿部分), 2006(5): 47−49. doi: 10.3969/j.issn.1671-9492.2006.05.013
ZHU J S. New methylic isoamyl multiplex xanthate development and it's flotaion capability evaluation[J]. Nonferrous Metals(Mineral Processing Section), 2006(5): 47−49. doi: 10.3969/j.issn.1671-9492.2006.05.013
[21] 马英强, 李诗澜, 宋振国, 等. 异戊基黄药与水杨羟肟酸对硅孔雀石硫化浮选行为的影响[J]. 金属矿山, 2023(4): 117−123. doi: 10.19614/j.cnki.jsks.202304019
MA Y Q, LI S L, SONG Z G, et al. Effect of isoamyl xanthate and salicylhydroxamic acid on sulfurized flotation behavior of chrysocolla[J]. Metal Mine, 2023(4): 117−123. doi: 10.19614/j.cnki.jsks.202304019
[22] 曾茂青, 单勇, 赵培樑. 氧化铜矿浮选复合捕收剂及其制备工艺和应用: CN107350085B[P]. 2019−04−12.
ZENG M Q, SHAN Y, ZHAO P L. A composite collector for copper oxide ore flotation, its preparation process, and application: CN107350085B[P]. 2019−04−12.
[23] 刘龙利. 黄药的研究与应用概述[J]. 国外金属矿选矿, 2005(7): 11−12+37.
LIU L L. Overview of the research and application of xanthates[J]. Metallic Ore Dressing Abroad, 2005(7): 11−12+37.
[24] 田喜双, 王永信. 黄药生产方法探讨[J]. 有色金属(选矿部分), 1991(3): 30−31.
TIAN X S, WANG Y X. Discussion on the production methods of xanthate[J]. Nonferrous Metals(Mineral Processing Section), 1991(3): 30−31.
[25] 杨晓玲, 张红亮. 液体异丙基黄原酸钠的合成[J]. 应用化工, 2010, 39(6): 895−897. doi: 10.3969/j.issn.1671-3206.2010.06.031
YANG X L, ZHANG H L. Synthesis of liquid sodium isopropyl xanthogenate[J]. Applied Chemical Industry, 2010, 39(6): 895−897. doi: 10.3969/j.issn.1671-3206.2010.06.031
[26] 马鑫, 钟宏, 王帅, 等. 溶剂法合成异丁基黄原酸钠[J]. 江西理工大学学报, 2012, 33(5): 1−5. doi: 10.13265/j.cnki.jxlgdxxb.2012.05.020
MA X, ZHONG H, WANG S, et al. Synthesis of sodium iso−butyl xanthate by solvent method[J]. Journal of Jiangxi University of Science and Technology, 2012, 33(5): 1−5. doi: 10.13265/j.cnki.jxlgdxxb.2012.05.020
[27] 施先义, 覃雪媚, 邓钟燕. 丁基钠黄药合成工艺的改进[J]. 化工技术与开发, 2006(4): 47−48. doi: 10.3969/j.issn.1671-9905.2006.04.013
SHI X Y, QIN X M, DENG Z Y. Improvement on synthesis process of sodium n−butyl xanthate[J]. Technology & Development of Chemical Industry, 2006(4): 47−48. doi: 10.3969/j.issn.1671-9905.2006.04.013
[28] MA X, WANG S, ZHONG H. Effective production of sodium isobutyl xanthate using carbon disulfide as a solvent: Reaction kinetics, calorimetry and scale−up[J]. Journal of Cleaner Production, 2018, 200: 444−453. doi: 10.1016/j.jclepro.2018.07.251
[29] WANG X J, CHEN M X, MA L Y, et al. Degradation of residual xanthates in mineral processing wastewater−A review[J]. Minerals Engineering, 2024, 212: 108717. doi: 10.1016/j.mineng.2024.108717
[30] 王帅, 李了艳, 段广宇, 等. 轻质油改性起泡剂环己二醇单戊醚的起泡与浮选性能[J]. 有色金属(选矿部分), 2025(2): 168−174. doi: 10.20239/j.issn.1671-9492.2025.02.015
WANG S, LI L Y, DUAN G Y, et al. Foaming and flotation performance of cyclohexanol monoamyl ether frother modified from light oil[J]. Nonferrous Metals(Mineral Processing Section), 2025(2): 168−174. doi: 10.20239/j.issn.1671-9492.2025.02.015
[31] 张帅, 王宇斌, 雷大士, 等. 气溶胶化丁基黄药强化黄铁矿浮选回收机理研究[J]. 矿产保护与利用, 2024, 44(1): 53−60. doi: 10.13779/j.cnki.issn1001-0076.2024.01.007
ZHANG S, WANG Y B, LEI D S, et al. Flotation mechanism of pyrite enhanced by aerosolized butyl xanthate[J]. Conservation and Utilization of Mineral Resources, 2024, 44(1): 53−60. doi: 10.13779/j.cnki.issn1001-0076.2024.01.007
[32] 王传龙, 于传兵, 康金星, 等. 某氧硫混合型铜矿浮选工艺研究[J]. 有色金属(选矿部分), 2021(3): 93−98+103. doi: 10.3969/j.issn.1671-9492.2021.03.016
WANG C L, YU C B, KANG J X, et al. Study on flotation process of an oxygen−sulfur mixed copper ore[J]. Nonferrous Metals(Mineral Processing Section), 2021(3): 93−98+103. doi: 10.3969/j.issn.1671-9492.2021.03.016
[33] 陈建华. 浮选捕收剂的结构及其作用机理研究[J]. 矿产保护与利用, 2017(4): 98−106. doi: 10.13779/j.cnki.issn1001-0076.2017.04.020
CHEN J H. Structure and mechanism of flotation collectors[J]. Conservation and Utilization of Mineral Resources, 2017(4): 98−106. doi: 10.13779/j.cnki.issn1001-0076.2017.04.020
[34] CHAURASIYA A, PANDE P P, DEY K K, et al. Synthesis and characterization of novel β−CD−xanthate and its application in the treatment of heavy metal containing wastewater and lignin enriched paper industry wastewater[J]. International Journal of Environmental Analytical Chemistry, 2024, DOI: 10.1080/03067319.2024.2338278.
[35] 张郭阳, 杨志超, 滕青, 等. 黄原胶−丁基黄药协同去除模拟选矿废水中Cu(Ⅱ)的试验研究[J]. 金属矿山, 2023(3): 259−265. doi: 10.19614/j.cnki.jsks.202303035
ZHANG G Y, YANG Z C, TENG Q, et al. Experimental study on synergistic removal of Cu(Ⅱ) in simulated mineral processing wastewater by xanthan gum and butyl xanthate[J]. Metal Mine, 2023(3): 259−265. doi: 10.19614/j.cnki.jsks.202303035
[36] SONG S L, SUN W, WANG L, et al. Recovery of cobalt and zinc from the leaching solution of zinc smelting slag[J]. Journal of Environmental Chemical Engineering, 2019, 7(1): 102777. doi: 10.1016/j.jece.2018.11.022
[37] 孙思琦, 黄齐茂. 新型黄原酸盐重金属离子螯合剂的合成[J]. 工业水处理, 2020, 40(11): 41−44.
SUN S Q, HUANG Q M. Synthesis of a novel xanthate heavy metal ion chelating agent[J]. Industrial Water Treatment, 2020, 40(11): 41−44.
[38] 蔡春林, 覃文庆, 邱冠周, 等. 异丙基黄原酸甲酸乙酯的合成及应用[J]. 矿业工程, 2006(4): 39−40. doi: 10.3969/j.issn.1671-8550.2006.04.018
CAI C L, QIN W Q, QIU G Z, et al. Study on synthesis and floatation of isopropyl xanthogen ethyl formate[J]. Mining Engineering, 2006(4): 39−40. doi: 10.3969/j.issn.1671-8550.2006.04.018
[39] MA X, XIA L Y, WANG S, et al. Structural modification of xanthate collectors to enhance the flotation selectivity of chalcopyrite[J]. Industrial & Engineering Chemistry Research, 2017, 56(21): 6307−6316. doi: 10.1021/acs.iecr.6b04566
[40] PALATY S, JOSEPH R. Xanthate accelerators for low temperature curing of natural rubber[J]. Journal of Applied Polymer Science, 2000, 78(10): 1769−1775. doi: 10.1002/1097-4628(20001205)78:10<1769::AID-APP80>3.0.CO;2-H
[41] 薛丽慧, 程原, 吕明哲, 等. 黄原酸盐类促进剂对天然胶乳硫化和硫化胶膜力学性能的影响[J]. 橡胶工业, 2019, 66(9): 669−674. doi: 10.12136/j.issn.1000-890X.2019.09.0669
XUE L H, CHENG Y, LYU M Z, et al. Effect of xanthate accelerators on natural latex vulcanization and mechanical properties of vulcanized film[J]. China Rubber Industry, 2019, 66(9): 669−674. doi: 10.12136/j.issn.1000-890X.2019.09.0669
[42] HU Z Y, DENG L H, WU T J, et al. Compositional engineering of metal−xanthate precursors toward (Bi1−xSbx)2S3 (0≤x≤0.05) films with enhanced room temperature thermoelectric performance[J]. Journal of Materials Chemistry C, 2022, 10(5): 1718−1726. doi: 10.1039/D1TC04394C
[43] VAKALOPOULOU E, KNEZ D, SIGL M, et al. A colloidal synthesis route towards AgBiS2 nanocrystals based on metal xanthate precursors[J]. ChemNanoMat, 2023, 9(2): e202200414. doi: 10.1002/cnma.202200414
[44] WU J L, YE H L, HU Y P, et al. Xanthate−mediated oxidation of Li2S as the lithium−containing cathode in lithium−sulfur batteries with extremely low overpotential[J]. Advanced Materials, 2024, 36: 2411525. doi: 10.1002/adma.202411525
[45] 李海洋, 吴庆伟. 选矿废水中微量丁基黄药的降解处理研究[J]. 中国钼业, 2024, 48(5): 38−40+64. doi: 10.13384/j.cnki.cmi.1006-2602.2024.05.007
LI H Y, WU Q W. Degradation treatment of trace butyl xanthate in flotation effluent[J]. China Molybdenum Industry, 2024, 48(5): 38−40+64. doi: 10.13384/j.cnki.cmi.1006-2602.2024.05.007
[46] 祝瑄, 杨志超, 滕青, 等. 微生物絮凝剂对废水中黄药和铅离子的去除[J]. 中国矿业大学学报, 2022, 51(5): 978−987. doi: 10.13247/j.cnki.jcumt.001418
ZHU X, YANG Z C, TENG Q, et al. Removal of xanthate and lead ions from wastewater by microbial flocculant[J]. Journal of China University of Mining & Technology, 2022, 51(5): 978−987. doi: 10.13247/j.cnki.jcumt.001418
[47] SALARIRAD M M, BEHNAMFARD A, VEGLIO F. Removal of xanthate from aqueous solutions by adsorption onto untreated and acid/base treated activated carbons[J]. Desalination and Water Treatment, 2021, 212: 220−233. doi: 10.5004/dwt.2021.26683
[48] 吴永明, 沈紫飞, 李昆, 等. 基于O3/AC耦合工艺对丁基黄药与COD的同步去除性能及降解机理[J]. 环境工程学报, 2023, 17(9): 2899−2908.
WU Y M, SHEN Z F, LI K, et al. Performance and mechanism analysis of simultaneous removal of butyl xanthate and COD based on O3/AC combined process[J]. Chinese Journal of Environmental Engineering, 2023, 17(9): 2899−2908.
[49] GARCÍA−LEIVA B, TEIXEIRA L A C, TOREM M L. Degradation of xanthate in waters by hydrogen peroxide, fenton and simulated solar photo−fenton processes[J]. Journal of Materials Research and Technology, 2019, 8(6): 5698−5706. doi: 10.1016/j.jmrt.2019.09.037
[50] BAO H J, WU M R, MENG X S, et al. Electrochemical oxidation degradation of xanthate and its mechanism: Effects of carbon chain length and electrolyte type[J]. Journal of Cleaner Production, 2024, 448: 141626. doi: 10.1016/j.jclepro.2024.141626
[51] 姜彬慧, 黄娅琼, 王宇佳, 等. 采用膜生物反应器处理丁基黄药废水[J]. 中南大学学报(自然科学版), 2013, 44(7): 3072−3079.
JIANG B H, HUANG Y Q, WANG Y J, et al. Treatment of butyl xanthogenate wastewater by membrane bioreactor[J]. Journal of Central South University (Science and Technology), 2013, 44(7): 3072−3079.
[52] LIN H, QIN K J, DONG Y B, et al. A newly−constructed bifunctional bacterial consortium for removing butyl xanthate and cadmium simultaneously from mineral processing wastewater: Experimental evaluation, degradation and biomineralization[J]. Journal of Environmental Management, 2022, 316: 115304. doi: 10.1016/j.jenvman.2022.115304
[53] 彭映林, 余旺, 郑雅杰, 等. 复合磁絮凝剂的制备及其对黄药废水的处理[J]. 中国有色金属学报, 2018, 28(8): 1676−1687. doi: 10.19476/j.ysxb.1004.0609.2018.08.23
PENG Y L, YU W, ZHEN Y J, et al. Preparation of composite magnetic flocculant and its application in treatment of butyl xanthate wastewater[J]. The Chinese Journal of Nonferrous Metals, 2018, 28(8): 1676−1687. doi: 10.19476/j.ysxb.1004.0609.2018.08.23
-