摘要:
以烟煤为研究对象,加入不同的粘结剂制备型煤.通过单因素试验的方法,以型煤的冷强度、热强度、热稳定性作为性能检测指标,对试验数据进行分析,考察粘结剂加入量对型煤质量的影响,分析型煤的成型机理.通过实验室型煤成型试验优选出三种型煤粘结剂:腐殖酸、淀粉、钠基膨润土.理论分析、扫描电镜检测和Zeta电位测量结果表明:腐殖酸、淀粉和钠基膨润土这三种粘结剂都可使煤粒充分地结合,可使型煤有较好的冷强度、热强度、热稳定性.腐殖酸、淀粉作为有机粘结剂,粘结性和耐水性优于钠基膨润土,但热稳定性相对较差,而钠基膨润土为无机粘结剂,来源广泛,价格优惠,热稳定性和热强度较好,但可燃性差,增加型煤灰分,降低型煤的发热量,故三种粘结剂复配,同时可提高型煤的冷强度、热强度、热稳定性,易满足工业型煤使用要求;对比三种粘结剂的扫描电镜图可发现加入淀粉时,煤粒之间可形成更多的形状各异且分布均匀的结晶体和凝胶体,型块的强度更大;从测试出的原煤及不同粘结剂型煤的Zeta电位的大小来看,型煤煤粒表面的Zeta电位也会影响型煤的的强度大小,煤粒表面Zeta电位的绝对值越小,静电斥力越小,型煤强度就越高.
Abstract:
UsingBituminous coal asthe research object,the briquette was prepared with different binders.The testts were carried out by single factor.Indicators of performance testing for briquette included cold compressive strength,thermal strength and thermal stability.Then the test data were analyzed.The quality of briquette in relation to binder content was investigated and the forming mechanism of briquette was analyzed.By laboratory briquette forming tets,three kinds of briquette binders were selected:humic acid,starch and sodium bentonite.Theoretical analysis,scanning electron microscopy (SEM) detection and potential testing methods were used.The results showed that these three kinds of binders could make coal particles fully stick together and briquette could have good cold strength,thermal strength,thermal stability.Humic acid and starch are organic binders.Their adhesion and water resistance were better than those of sodium bentonite.But the thermal stability was relatively poor.Sodium bentonite as an inorganic binder had wide sources,low price and thermal stability and thermal strength are better.However the flammability was poor,it increased ash in briquette and reduced the heat of briquette.Therefore,three kinds of adhesive were compounded.At the same time they could improve the cold strength,thermal strength and thermal stability of briquette.It was easy to meet the requirements of industrial use of briquette;It was founded by SEM comparison of three kinds of binders that adding starch as a binder could form more greater amounts of different shapes and symmetrical distribution of crystals and gels.The briquette could reach higher strength;From the size of Zeta potential test to raw coal and different binders of briquette,Zeta potential of briquette for particle surface would also affect the strength of the briquette.The absolute value of the surface Zeta potential of coal particles was the smaller,and the electrostatic repulsion was the smaller,the strength of the briquette was the higher.