四川德昌大陆槽稀土矿选矿工艺的思考

徐建新. 四川德昌大陆槽稀土矿选矿工艺的思考[J]. 矿产综合利用, 2024, 45(5): 76-84, 94. doi: 10.3969/j.issn.1000-6532.2024.05.012
引用本文: 徐建新. 四川德昌大陆槽稀土矿选矿工艺的思考[J]. 矿产综合利用, 2024, 45(5): 76-84, 94. doi: 10.3969/j.issn.1000-6532.2024.05.012
XU Jianxin. Sichuan Dechang Continental Trough Rare Earth Ore Beneficiation Process[J]. Multipurpose Utilization of Mineral Resources, 2024, 45(5): 76-84, 94. doi: 10.3969/j.issn.1000-6532.2024.05.012
Citation: XU Jianxin. Sichuan Dechang Continental Trough Rare Earth Ore Beneficiation Process[J]. Multipurpose Utilization of Mineral Resources, 2024, 45(5): 76-84, 94. doi: 10.3969/j.issn.1000-6532.2024.05.012

四川德昌大陆槽稀土矿选矿工艺的思考

详细信息
    作者简介: 徐建新(1971-),男,工程师,主要从事稀土生产工艺流程技术服务和生产现场管理等工作
  • 中图分类号: TD97

Sichuan Dechang Continental Trough Rare Earth Ore Beneficiation Process

  • 这是一篇矿物加工工程领域的论文。四川冕宁—德昌稀土成矿带是我国重要的与晚渐新世—中新世碳酸岩相关的硬岩型稀土成矿带。该成矿带内分布着与霓石石英正长岩—碳酸岩杂岩体密切相关的牦牛坪超大型、大陆槽大型、木洛和里庄中型轻稀土矿床;该成矿带查明的稀土资源储量(REO)达数百万吨,占全国查明资源量的 8.73%,是我国重要硬岩型稀土资源基地。大陆槽稀土资源优于牦牛坪之处是矿体厚大,便于开采,矿石平均REO品位比牦牛坪高出1%~2%,矿石中以氟碳铈矿矿物相赋存的稀土分配率高,氟碳铈矿中ThO2量微(牦牛坪0.18%~0.43%),对深加工和环保十分有利。本文基于稀土选矿生产实践,总结不同时期的生产工艺流程对稀土资源的回收利用情况,对大陆槽稀土选矿工艺提出了新的思考和见解,为合理利用稀土资源提供参考依据。

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  • 图 1  昆明理工大学实验工艺流程

    Figure 1. 

    图 2  浮—磁流程及药剂制度

    Figure 2. 

    图 3  优化后的选矿工艺流程

    Figure 3. 

    图 4  德昌大陆槽稀土选厂选矿工艺流程

    Figure 4. 

    图 5  中稀公司—邛崃公司实验原则工艺流程

    Figure 5. 

    图 6  中稀公司—邛崃公司实验结果(开路)

    Figure 6. 

    表 1  矿石、矿泥和氟碳铈矿的稀土配分(ZREO=100%)

    Table 1.  Rare earth partitioning of ores, sludges and cerium fluorocarbon ores

    名 称 LREO MREO HREO Ce2O3 Eu2O3 Y2O3
    矿 石 97.62 1.83 0.55 44.20 0.19 0.48
    矿 泥 96.83 2.29 0.88 45.40 0.26 0.76
    氟碳铈矿 98.83 1.08 0.09 47.43 0.094 0.064
    下载: 导出CSV

    表 2  矿石化学成分分析结果/%

    Table 2.  Rare earth partitioning of ores, sludges and cerium fluorocarbon ores

    TREOLaCeNdThSrOSiO2SCaO
    2.810.811.130.270.02410.8618.081.9529.31
    MgOTFeTiO2Al2O3K2ONa2OBaOF
    0.303.220.2013.042.630.127.247.13
    下载: 导出CSV

    表 3  氟碳铈镧矿的工艺粒度测定结果

    Table 3.  Process particle size determination results of cerium lanthanum fluorocarbon ores

    粒径/ mm>0. 50. 5~0. 20. 2~0. 150. 15~0. 0740. 074~0.040. 04~0. 020. 02~0.01<0. 01
    含量/ %27.1727.029.258.3714.1010.423.380.29
    累计/ %27.1754.1963.4471.8185.9196.3399.71100.00
    下载: 导出CSV

    表 4  矿石中矿物组成及相对含量

    Table 4.  Mineral composition and relative content of ores

    矿物名称含量/ %矿物名称含量/ %
    氟碳铈镧矿3.82方解石10.75
    独居石0.03钾长石19.10
    钍石0.01白云母1.80
    碳酸锶矿7.60黑云母1.32
    天青石1.50石英7.45
    重晶石2.21褐铁矿2.85
    锶钡硫酸盐矿物17.10其他矿物6.77
    萤石17.69总计100.00
    下载: 导出CSV

    表 5  昆明理工大学实验所用试料化学成分分析结果

    Table 5.  Results of chemical composition analysis of test materials used in Kunming University of Science and Technology tests

    REO La Ce Nd Th SrO SiO2 S Ca
    5.011.481.830.730.0587.5526.684.2510.80
    MgFeTiAl2O3K2ONa2OBaOF
    1.452.590.227.382.840.802.606.91
    下载: 导出CSV

    表 6  昆明理工大学实验对比结果

    Table 6.  Comparison results of Kunming University of Science and Technology tests

    工艺流程产物名称产率/%品位/%回收率/%
    重选流程精矿6 .1550 .3960 .96
    中矿64 .112 .5932 .66
    尾矿29 .741 .096 .38
    给矿100 .005 .08100 .00
    重—磁流程精矿7 .5050 .3574 .04
    中矿14 .314 .8813 .69
    尾矿78 .190 .8012 .27
    给矿100 .005 .10100 .00
    磁选流程精矿7 .1350 .5171 .12
    中矿4 .856 .386 .11
    尾矿88 .021 .3122 .77
    给矿100 .005 .06100 .00
    磁—重流程精矿7 .7751 .0878 .11
    中矿32 .412 .0112 .82
    尾矿59 .820 .779 .07
    给矿100 .005 .08100 .00
    下载: 导出CSV

    表 7  磁—重流程连续工业实验指标

    Table 7.  Indicators of continuous industrial tests of magnetic -heavy separation process

    REO品位/%精矿产率/%回收率/%
    原矿给矿精矿尾矿
    >7.007.3555.674.095.9445.04
    6.00~7.006.4252.593.665.6446.19
    4.00~6.005.1350.393.044.4043.26
    4.00~7.006.4453.073.735.4945.22
    下载: 导出CSV

    表 8  浮—磁联合流程实验结果

    Table 8.  Test results of combined float-magnetic process

    产品名称产率/%品位/%回收率/%
    REOSrREOSr
    磁选精矿2.7860.4142.134.6766.1871.731.36
    磁选尾矿1.549.1432.035.555.14
    浮选尾矿95.680.759.3728.2793.50
    原矿100.002.549.59100.00100.00
    下载: 导出CSV

    表 9  流程优化实验结果

    Table 9.  Process optimization test results

    产品名称产率/%品位/%回收率/%
    TREOSTREOS
    硫精矿2.600.9943.630.7584.03
    稀土精矿3.5261.480.1263.100.31
    稀土中矿(返回浮选或单独处理)1.5024.15/10.58/
    尾矿1(抛尾尾矿)54.460.90/14.29/
    尾矿2(稀土浮选尾矿)33.810.58/5.72/
    尾矿3(浮选精矿的磁选尾矿)4.114.64(实测3.87)/5.56/
    总尾矿(尾矿1+尾矿2+尾矿3)92.380.95/25.57/
    原 矿100.003.431.35100.00100.00
    下载: 导出CSV

    表 10  调研期间德昌厚地选厂生产指标

    Table 10.  Production indicators of Dechang Houdi plant during the research period

    一段筛下品位(给矿)/% 大强磁尾
    品位/%
    稀土浮选 小强磁 总尾/%
    原矿/% 精矿/% 尾矿/% 精矿/% 尾矿/%
    1.75 1.12 2.70 11.11 1.36 57.70 9.18 1.44
    1.94 0.94 2.73 29.57 0.92 46.26 20.54 1.26
    2.01 1.02 3.14 21.80 1.13 45.12 11.21 1.02
    1.56 0.82 2.92 25.81 0.98 53.58 8.63 1.28
    1.77 1.20 2.59 24.44 0.73 54.70 13.42 1.31
    1.87 0.89 2.37 29.05 0.81 61.47 14.48 1.21
    1.75 1.30 2.51 24.36 0.81 58.02 13.22 1.24
    1.87 1.33 2.36 27.88 0.89 60.31 9.98 1.30
    平均 1.82 1.08 2.67 24.25 0.95 54.65 12.58 1.26
    下载: 导出CSV

    表 11  德昌稀土原矿强磁选预富集实验结果/%

    Table 11.  Test results of Dechang rare earth raw ore strong magnetic separation pre-enrichment

    -74μm含量/%±给矿品位REO/%精矿品位REO/%尾矿品位REO/%精矿产率/%REO回收率/%
    501.101.650.8332.5148.76
    601.081.870.7926.6846.19
    701.131.690.9128.4642.56
    801.101.281.0230.8035.84
    下载: 导出CSV
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出版历程
收稿日期:  2023-08-09
刊出日期:  2024-10-25

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